R10-22A Cylinder Engraving Machine

A new generation of electro/mechanic gravure engraving machine – DMA Engraver using full digital controlling and the modern manufacturing technology, especially optimised for more Ink volume and fine text in high speed.

R10-22A Cylinder Engraving Machine

• R10-22A is special for full automatic engraving, which can be integrated into automatic plating line.



First Class Quality Engraving

- Integratable with automatic production line

- Achieving fast production

- DMA machine is compatible with existing machine

- Improving production efficiency

- High resolution, fully digital engraving head amplifier and synchronisation unit



New Features
Automatic lifting system

◆ Automatic cylinder positioning

◆ Automatic loading and unloading

◆ Synchronous clamping



Laser fence protection
◆ Keep staff from dangerous areas


Automatic Camera

◆ Adapted on support axis, auto alignment
◆ Auto positioning after engraving
◆ Automatic amplifier adjustment


Runout measurement 

◆ Measurement with a mechanical, tactile sensor

◆ Option: optical, contactless Laser sensor



Inside temperature control (Optional)

◆ Bring constant temperature when engraving

◆ To provide stable engraving result

Qu Check Engraving

◆ Quality-checked engraving

◆ Check the engraving parameters at the beginning and end of the engraving to ensure the consistency & quality

◆ Print out the report of provided PDF file.



Characteristics
Hardware

◆ Support driven by linear motor

◆ Absolut encoder with high resolution 

◆ Automatic adjustment and measurement of cell parameters

◆ Synchrone clamping for the engraving cylinder
◆ Position controlled drum lift and door movement
◆ Engineered in Germany
◆ Robust and modern construction
◆ Solid iron cast base
◆ Better protection for key components




Software
 PDF Based Workflow
DMA R10 can directly accept PDF data format, which is a safe, fast, compact and worldwide approved modern file format.


 Prior Screening Technique – WYSWYE
The Prior Screening Technique of DMA Innotec allows check of the real engraving-data (What You See Is What You Engrave) and retouching before engraving.


 Easy Operation
DMA R10 is operated by touch screen and keyboard on the basis of a Windows-PC with user-friendly system software.


 Multi Language Support
Machine user interface ZMI and JobCreator have language options English, German and Chinese. Languages can be easily switched on the fly.


Special Features
◆ FFC (First Full Cell)
DMA R10 engraves full-size cell from the first row/cut with sharp edge results.



◆ Complete Digital Control System/ PTP (Point-To-Point)
Full digital control without analog signals.
Get more ink volume.
Cell engraving is precisely controlled by
Point to Point Technique and optimal edge. 



◆ Suction Box
The suction box is located above the machine base, which is easy to clean and maintain.



◆ Sty-smart(option)
1. Precisely measure the angle of stylus.

2. Detect the wear of stylus.

3. Easily adjust the position of sliding shoes and stylus without magnifier. 

4. Store measured stylus angle for volume oriented test cut.



◆ HDS (HORIZONTAL DOT SHIFT)
  • The horizontal dots are shifted for enhancing the edge effects of vertical elements

  • Engraving frequency max. at 8,000Hz

  • LW and CT engraving are in one path with an automatic identification

Traditional Engraving                              With DMA HDS(OPTION)



◆ Supera
Supera is an engraving technique to achieve super fine screen, up to 100-200L/cm. Small texts like 1pt text and 2pt Chinese letters and graphics can be produced sharp and clearly. 



 Contour Master

Using Supera technique to get a perfect outline and using wider cell to engrave contents with sharp edge.

+

=
● Zigzag shape

● Outline

● DMA Contour Master with outline


Model

DMA R10-22A (for auto. Plating line)

 Dimension (LxWxH) mm

                                   5260 x 1510 x 1610                                    

 Total weight (kg)

approx. 6000

 Recom. space (mm)

6000 x 3000 x 2200 

Hollow cylinder


  Face length (mm)

500 - 2200

  Circumference (mm)

400 - 1400

Shaft cylinder


  Face length (mm)

 500 - 2200

  Length incl. shafts (mm)                     

600 - 2400

  Circumference (mm)

 400 - 1400

  Cylinder Weight (kg)

max. 400

  Auto camera

  Qu Checking

HDS

optional

Supera

optional

Contour Master

optional

Power supply

1P/N/PE 230V 50/60Hz

2P/N/PE 110V 50/60Hz

Recom. temperature

20 - 25°C